JWELL BCF カーペット紡績ライン
JWELL supplies a BCF carpet spinning line combining spinning, drawing and texturing for single-color or three-color carpet yarn production using PA6, PET or PP.
主なセールスポイント
- 原料の柔軟性： Process PA6, PET or PP, with PP recycled-material addition and 100% PET bottle-flake feedstock options
- 色の一貫性: Gravimetric color matching supports single-color and three-color carpet yarn production
- Uniform melt distribution: Special spin packs combine even melt flow with convenient replacement
- Controlled crimp setting: Nozzle texturing works with an optimized cooling drum
- Uniform godet temperature: Synchronous drives and high-frequency induction heating support thermal consistency
- Stable winding: Automatic yarn transfer maintains constant tension and supports package formation
技術仕様
| ソース仕様 | |
|---|---|
| Yarn linear density range | 600D～3600D |
| 機械的なスピード | 2800メートル/分 |
| ポジションピッチ | ２０ mm |
| Ends per position | 2/3 |
| Spinneret diameter | 120 mm / 150 mm |
| スピンパックの取り付け | 上部または下部 |
| 焼入れ方法 | Cross-flow air quenching |
| Heated godet diameter | Ø220mm |
| Bulking texturizer | Friction blade type or “non-sheet type” texturizer |
| Cooling drum diameter | Ø400 mm / Ø420 mm |
| 巻き取りヘッド | Fully automatic yarn-transfer winding head |
製品説明
The JWELL BCF carpet spinning line produces carpet yarn from PA6, PET and PP through a one-step spinning, drawing and texturing process. Its modular equipment arrangement combines spinning, drawing and winding for single-color or three-color BCF yarn production. A gravimetric color matching system supports consistent yarn color across the production process.
The screw, barrel and process design accommodate multiple polymers. For material selection, the source specifies that recycled material can be added to PP feedstock and that PET production can use 100% bottle flakes. These options give buyers a basis for discussing feedstock requirements when selecting a line configuration.
Specially designed spin packs support uniform melt distribution and convenient replacement. A rotary bulking device helps stabilize BCF yarn bulking, while a dedicated monomer suction system removes oligomers and lactam. The nozzle-type texturing device works with an optimized cooling drum to support crimp setting.
Synchronous motors drive the heated godets. High-frequency induction heating and temperature-control transmitters support uniform godet temperature. Automatic yarn-transfer winding heads maintain constant yarn tension and support package formation during winding.
The stated yarn range is 600D–3600D, with a mechanical speed of 2800 m/min. Configuration choices include two or three ends per position, 120 mm or 150 mm spinneret diameters, and top- or bottom-mounted spin packs. Buyers can use these parameters to discuss the required polymer, yarn size, color arrangement and winding configuration with JWELL before finalizing equipment selection.
