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JWELL Functional Packaging Coating Production Line

Coating production line in a factory with metallic film rollsCoating production line in a factory with metallic film rolls

JWELL's functional packaging coating production line coats high-barrier films for retort pouches, ambient barrier food packaging, ready-to-eat snack packaging, anti-static electronic packaging and other oxygen-, light- and moisture-barrier structures that can replace traditional aluminum foil, on substrates 800–2700 mm wide at working speeds of up to 400 m/min depending on material and process.

Key Selling Points

  • Barrier-Oriented Coating Set: Reverse gravure, anilox direct coating and multi-roll precision metering units cover about 90% of high-barrier film process routes.
  • Micron Coating Uniformity: Wet coating thickness at micron level, with coating uniformity typically within 5% depending on the process.
  • Energy-Efficient Drying: Drying tunnel engineered for high efficiency and energy saving.
  • Closed-Loop Tension: Fully closed-loop tension control for stable material handling.
  • High-Speed Capability: Working speed of up to 400 m/min depending on material and process.

Technical Specifications

Parameter Specification
Substrate types BOPET, BOPP, CPP, PE, MDOPE, aluminum-coated film, etc.
Substrate width 800–2700 mm
Working speed Up to 400 m/min (depending on material and process)
Coating methods Reverse gravure coating unit; forward gravure coating unit; three-roll gravure transfer coating unit
Laminating methods Two-roll laminating; three-roll laminating, etc.
Unwinding structure Double-station
Rewinding structure Dual-station (with following mechanism)
Max. roll diameter (unwinding / rewinding) 800–1200 mm
Cutting type (unwinding / rewinding) Flying blade, gear blade
Clamping system (unwinding / rewinding) Pneumatic fixed cone, movable open-close arm cone, air shaft
Oven heating options Electric heating, steam heating, heat transfer oil heating, natural gas heating, hot air heating, etc.

Application Scenario

Typical applications include high-temperature retort pouch food packaging, ambient-temperature barrier food packaging, ready-to-eat puffed and oily food packaging, anti-static barrier packaging for electronics, and other structures that require oxygen, light and moisture barrier performance as alternatives to aluminum foil.

Vacuum-sealed corn packaged in clear barrier film Two cream-colored blocks with translucent wrapping Vacuum-packed roast poultry in a clear plastic bag

Product Description

Side-view schematic of a coating and laminating production line

This line targets converters of high-barrier packaging films. Coating units are chosen to match barrier coating chemistries and film structures, with double-station unwinding and dual-station rewinding for continuous high-speed runs.

Working speed of up to 400 m/min depends on the material and process. Contact JWELL with your substrate, barrier coating, width and target application for a configured proposal.

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Accepted file types: jpg, gif, png, pdf, Max. file size: 40 MB, Max. files: 3.